2-in-1: Welding & cutting system

With the world-first XFLARE, you can weld
and cut on a single system!

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Small batch sizes up to series production

Imagine if your metalworking business could operate flexibly and efficiently despite limited space, a shortage of skilled workers, and varying production volumes. With XFLARE, this is possible. Our solution adapts to your needs and maximizes your capacity.

All-in-One

Perform all welding and cutting tasks on a single platform.

Intuitive operation

Achieve perfect results every time with the highest welding and cutting quality.

High flexibility

Respond flexibly to every challenge and save costs at the same time.

Greater independence

Work more efficiently and independently of skilled workers and sheet metal suppliers.

Take a closer look
at the process features

The XFLARE CNC welding and cutting system combines all core manufacturing processes in a single machine. It offers maximum flexibility for a wide range of requirements—with minimal rework and no loss of quality. Thanks to the innovative tool change system, you can switch between processes in less than 10 seconds. Automatic process detection ensures seamless operation, allowing you to concentrate on what matters most.

6-axis welding robot

Experience state-of-the-art process equipment and exceptional flexibility. With the 6-axis tool head, you can reach any angle of the component.

Tool change

The innovative tool change system allows for easy and quick switching between welding, plasma cutting, and oxy-fuel cutting. The magnetic holder securely and reliably fixes the tool.

Process head

The innovative tool change system allows for easy and quick switching between welding, plasma cutting, and oxy-fuel cutting. The magnetic holder securely and reliably fixes the tool.

XFLARE_XTRACTION_Automatic-Process-Detection_01

Process recognition

The system recognizes the tool in use and adapts the user interface to the corresponding process. The operator receives pre-selectable parameters, shortening setup times and making operational processes more efficient.

LED ring

The tool head is equipped with an integrated LED ring that ensures optimal illumination of the component during teaching – even in poorly lit environments.

Distance sensor

With the integrated laser distance sensor, components can be measured and detected. Errors are minimized, and accuracy and product quality are increased.

Collision box

The magnetic collision box acts as a protective device to prevent potential damage to the equipment during operation.

Large installation space – many possibilities

The XFLARE opens up a world of possibilities. Process everything in one machine – from small sheet metal parts to complex assemblies. Available in two sizes, XFLARE impresses with maximum efficiency and minimum space requirements. Thanks to the high gantry, even large components can be processed with ease.

XFLARE S-1

Dimensions:	3.500 x 2.000 x 2.800 mm
Dimensions: Construction space:	3.500 x 2.000 x 2.800 mm 2,000 x 1,000 mm
Dimensions: Portal clearance:	3.500 x 2.000 x 2.800 mm approx. 560 mm
Dimensions: Weight:	3.500 x 2.000 x 2.800 mm 1,600 kg
Dimensions: Permissible area load:	3.500 x 2.000 x 2.800 mm max. 2,000 kg
Dimensions: Permissible point load:	3.500 x 2.000 x 2.800 mm max. 500 kg

Dimensions:
3,500 x 2,000 x 2,800 mm

Construction space:
2,000 x 1,000 mm

Portal clearance:
approx. 560 mm

Weight:
1,600 kg

Permissible area load:
max. 2,000 kg

Permissible point load:
max. 500 kg

XFLARE L-1

Dimensions:	4,500 x 2,400 x 2,800 mm
Dimensions: Construction space:	4,500 x 2,400 x 2,800 mm 3,000 x 1,500 mm
Dimensions: Portal clearance:	4,500 x 2,400 x 2,800 mm approx. 560 mm
Dimensions: Weight:	4,500 x 2,400 x 2,800 mm 2,200 kg
Dimensions: Permissible area load:	4,500 x 2,400 x 2,800 mm max. 3,000 kg
Dimensions: Permissible point load:	4,500 x 2,400 x 2,800 mm max. 1,000 kg

Dimensions:
4,500 x 2,400 x 2,800 mm

Construction space:
3,000 x 1,500 mm

Portal clearance:
approx. 560 mm

Weight:
max. 500 kg

Permissible area load:
max. 3,000 kg

Permissible point load:
max. 1,000 kg

If you would like to learn more, request our data sheet or conveniently download our brochure.

Download brochure

Request data sheet

Top-quality flexibility!

XFLARE combines flexibility and robustness in a welding and cutting system. High-quality components and intelligent features ensure maximum uptime and safety. Developed by our experts, XFLARE guides you to effortless and sustainable top quality.

Compact design

The compact and robust design with its rounded edges is easily accessible from all sides. The system can be seamlessly integrated into a wide variety of production environments and is immediately ready for operation thanks to plug play.

XFLARE Portal

The XFLARE Portal offers ideal construction space for large welding assemblies or beams with its high Z-axis and large clearance. At the same time, it’s a real eye-catcher for your manufacturing operation: The LED arc intelligently displays the current operating status of the machine.

Tooldock

The unused process heads are safely stored in the integrated tool dock and easily accessible when needed. This allows them to be changed in seconds without much effort.

Control panel

The fully equipped workstation with Windows PC enables automated CNC process control. The modern, rotatable control panel ensures ergonomic handling and optimal access to all control functions.

Handwheel

Our CNC handwheel is available for teach mode. It allows for easy and practical operation of all control functions such as setting the zero point and positioning the axes.

Extraction

The sectional extraction system specifically captures harmful emissions at the fume source and effectively protects employees.

Accessory compartment

An additional accessory compartment provides space for equipment as well as spare and wear parts. This ensures that important materials are always quickly accessible during the work process.

material handling

The table has an open design that makes it easy to load with the crane. Any offcuts can be efficiently disposed of via integrated, pull-out drawers. And if a good portion does fall through the cracks, you will appreciate our drawers.

XFLARE can be expanded with various system options!

In 5 steps to your XFLARE!

Free consultation

Would you like to see XFLARE in action and experience its benefits live? Book a demonstration now and get a consultation.

Customized offer

Did you like what you saw? We’d be happy to provide you with a customized offer immediately.

Short delivery time

Thanks to our fast production and always available inventory, you’ll receive your XFLARE within 4 weeks.

Easy installation

The compact system is delivered in one piece and installed within minutes via plug play.

Quick commissioning

The simple operation allows for quick commissioning and minimal downtime.

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Easy to use
Minimal training required
Simple program creation

Welding and cutting are a breeze with XFLARE. The software is intuitive to use and requires no programming knowledge. Smart functions enable quick solutions and minimize training requirements.

A rotatable control panel provides a complete overview, while readily available parameters and tools reduce downtime. With the powerful Windows PC and semi-autonomous teach mode, you can create welding programs quickly and easily. Plain text error messages and a central database ensure a smooth workflow.

Complete workstation

XFLARE features a fully integrated workstation: 27-inch display, 3D mouse, keyboard, and two USB ports. Drawings can be directly imported or created via the Windows PC.

Rotatable control panel

The 350° swivel control panel offers maximum flexibility and allows the operator to maintain full overview at all times – both during offline programming and teaching.