Welding made easy!
6-axis automation from single pieces to large series –
with XFLARE, welding becomes child’s play.
Whether simple or complex components – the XFLARE can handle them all! The precise 6-axis welding robot revolutionizes your work: faster, more efficient, and error-free. It not only makes welding easier, but also more reliable.
XFLARE
Benefits in welding
Start immediately!
The XFLARE is immediately ready for operation via Plug & Play and enables a quick start into welding after a short learning phase.
Versatile & flexible
Versatile and applicable for various materials, workpiece sizes, and production requirements – thanks to first-class welding equipment.
Optimal accessibility
The 6-axis tool head reaches every point in any orientation – ideal for welding complex assemblies and innovative solutions.
High welding quality
Minimal spatter formation and reduced welding distortion ensure precise weld seams with minimal deformations and dimensional deviations.
Fast & efficient
Reduced rework
The optimal process control minimizes rework, thus saving time and costs.
Large assemblies
On the spacious support grate, assemblies up to 3 x 1.5 m and even longer beams can be easily processed.
Certifiable welds
Perfect tuning
Thanks to the integrated process connection, you can adjust your process in real-time and specifically optimize problem areas using recorded data.
Fewer errors
Through automation, welding can be done quickly and with minimal human intervention.
100% reproducible
Pre-selectable welding parameters guarantee constant quality and reproducibility of weld seams, regardless of quantity and time of day.
Industry 4.0
The integrated real-time process control and monitoring enable seamless connection to Industry 4.0.
MIG/MAG welding
Thanks to its high flexibility, all welding jobs can be easily realized with XFLARE in the shortest possible time. Clean, aesthetically pleasing, and certified seams are always guaranteed.
PARTICULARLY SUITABLE
… for simple to complex components with various seam geometries and welding positions such as circumferential welds, vertical down welds, vertical up welds, or staggered welds. The XFLARE ensures consistent quality for all common tasks and base materials, relieving skilled workers from tiring routine tasks. Thanks to precise control of welding parameters, perfect seams become your standard.
IN COMPARISON
… to manual welding, automated welding on the XFLARE offers a significantly higher welding speed and is therefore also less prone to distortion with low heat input. Additionally, the dependence on skilled personnel and fluctuating work quality is reduced.
[mm]
Construction width max.
(XFLARE S-1: max. 1,000 m)
[mm]
Construction length max.
(XFLARE S-1: max. 2,000 m)
[mm]
Portal clearance max.
XFLARE applications
At a glance:
- GMAW welding and MIG brazing
- 6-axis robot, full accessibility to the component
- Fronius TPSi series
- From individual welds to complex assemblies
- From prototypes to series production
- All common material combinations
Technology & equipment
XFLARE stands for modern, automated welding with consistent seam quality. Programming welding parameters with intuitive teach-in aids is quick and easy, while the integrated welding fume extraction ensures a safe working environment. Moreover, XFLARE significantly reduces operating costs through increased efficiency, space savings, and reduced personnel requirements.
Process control in real-time
With integrated real-time monitoring and documentation of welding parameters, you achieve the highest accuracy and consistency of welds and detect potential defects early on.
Pre-selectable cutting parameters
Adjustable parameters for various materials and sheet thicknesses enable efficient and high-quality processing from the start.
Pre-calibrated tools (TCP)
The tools are already fully measured and calibrated, making them ready for immediate use.
Highly dynamic arc stability
Through highly dynamic arc stability, we offer maximum precision for reliable welding operations.
Integrated oscillation function
Thanks to the integrated oscillation function, larger A-dimensions can be welded and various welding patterns can be created. The intelligent path control allows seamless activation of the oscillation function at any time.
Minimal teaching effort
With semi-autonomous teach-in operation and intelligent software, program creation is effortlessly simple and quick.
Intelligent teach mode
The teach mode of the Fronius power source prevents bending of the wire end during teaching through automatic retraction. It also enables quick detection of components and edges.
Sectional extraction
The sectional extraction automatically adjusts the airflow to the position of the welding torch, thus extracting a large portion of the generated welding fumes downwards.
Technische Daten
XFLARE S-1
Dimensions:
3,500 x 2,000 x 2,800 mm
Construction space:
2,000 x 1,000 mm
Portal clearance:
approx. 560 mm
Weight:
1,600 kg
Permissible area load:
max. 2,000 kg
Permissible point load:
max. 500 kg
XFLARE L-1
Dimensions:
4,500 x 2,400 x 2,800 mm
Construction space:
3,000 x 1,500 mm
Portal clearance:
approx. 560 mm
Weight:
max. 500 kg
Permissible area load:
max. 3,000 kg
Permissible point load:
max. 1,000 kg
If you would like to learn more, request our data sheet or conveniently download our brochure.
Experience XFLARE live!
We invite you to attend an exclusive presentation. Experience the comprehensive functionality of the XFLARE machine in a live demonstration and test the system yourself. Feel free to bring your own drawings and materials for samples. If you are interested or have any questions, please contact us using the contact form.
Piet & Vivienne Kooman,
Firma Vips Trade & Consultancy S.L.