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Plasma cutting with XFLARE

Pure precision: straight cuts through active angle correction

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Plasma cutting

With the CNC plasma cutting system from XTRACTION, you ensure maximum flexibility for your company. Thanks to the powerful air plasma technology, you can produce components quickly and economically. The integrated active angle correction ensures precise, straight cuts and cylindrical holes – even with small bore diameters.

Beveling &
weld preparation

Angle correction &
cylindrical holes

Only compressed air,
even for marking

Less
post-processing

XFLARE

Advantages of plasma cutting

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All-in-1

The plasma cutting system comes ready to use and pre-configured with a calibrated torch hose package and power source.

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Quick start system

The XFLARE is immediately operational via Plug & Play: Simply connect power and compressed air and start after a short learning phase.

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Versatile application

Perfect for various requirements and for a wide range of materials and sheet thicknesses – starting from just one piece!

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Wear Parts

Accelerated workflow through quick tool-free wear part replacement.

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Less post-processing

Minimal post-processing due to pre-configured process parameters and active angle correction saves time and costs – while maintaining consistently high quality.

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Weld preparation

Components can be precisely beveled using the 6-axis head.

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Active angle correction

Angle errors of the plasma arc are compensated, enabling straight cuts and cylindrical holes.

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Integrated marking

The plasma power source allows marking with the cutting nozzle, without any conversion or change of process gas.

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Probing & finding

With the integrated sensors, any components on the table can be easily located.

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Intuitive operation

The user-friendly software requires little process and programming knowledge.

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High reproducibility

Precise cuts, minimal tolerances, and straight edges ensure consistently high quality.

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Unmanned production

The integrated sensors, process monitoring, and control enable largely autonomous operation, saving personnel costs and relieving your employees.

Plasma cutting with XFLARE

Plasma technology allows processing a variety of materials with high cutting speeds. Air plasma power sources offer lower operating costs compared to lasers. Both individual pieces and larger production quantities can be realized easily and cost-effectively.

 

1. Plasma generation

An electric arc is generated between an electrode and the workpiece to be cut. Simultaneously, a gas (usually air, oxygen, nitrogen, or argon) is forced through a nozzle at high speed and ionized. This creates a high-temperature plasma jet.

 

2. Cutting process

The hot plasma melts the metal at the cutting point. The ionized gas blows the molten material out of the kerf, creating a clean and precise cutting edge.

 

3. Control & guidance

The XFLARE moves the plasma jet along the workpiece contour at optimal feed rate. At the same time, process parameters and distance are regulated to achieve the best cutting results.

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[mm]

Maximum construction width
(XFLARE S-1: max. 1,000 m)

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[mm]

Maximum construction length
(XFLARE S-1: max. 2,000 m)

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[mm]

Maximum portal clearance

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[mm]

Max. component thickness

XFLARE applications

At a glance:

  • 6-Axis robot for bevel cutting
  • Plasma power source: Gys Neocut 125A with 160A torch
  • Power connection: 50A/400V (32A/400V at 105A max.)
  • Compressed air consumption: 305 l/min
  • Material thickness for quality cut and piercing up to 25 mm
  • Material thickness for separation cuts with edge start up to 56 mm

Technology & equipment

The CNC-controlled plasma cutting system XFLARE is equipped with a variety of intelligent functions to ensure the most efficient and rapid operation possible. Thanks to these innovative technologies, even cylindrical holes and slots can be produced precisely without additional drilling.

Technical data

XFLARE S-1

Dimensions:

3,500 x 2,000 x 2,800 mm

Dimensions:

Construction space:

3,500 x 2,000 x 2,800 mm

2,000 x 1,000 mm

Dimensions:

Portal clearance:

3,500 x 2,000 x 2,800 mm

approx. 560 mm

Dimensions:

Weight:

3,500 x 2,000 x 2,800 mm

1,600 kg

Dimensions:

Permissible area load:

3,500 x 2,000 x 2,800 mm

max. 2,000 kg

Dimensions:

Permissible point load:

3,500 x 2,000 x 2,800 mm

max. 500 kg

Dimensions:
3,500 x 2,000 x 2,800 mm

Construction space:
2,000 x 1,000 mm

Portal clearance:
approx. 560 mm

Weight:
1,600 kg

Permissible area load:
max. 2,000 kg

Permissible point load:
max. 500 kg

XFLARE L-1

Dimensions:

4,500 x 2,400 x 2,800 mm

Dimensions:

Construction space:

4,500 x 2,400 x 2,800 mm

3,000 x 1,500 mm

Dimensions:

Portal clearance:

4,500 x 2,400 x 2,800 mm

approx. 560 mm

Dimensions:

Weight:

4,500 x 2,400 x 2,800 mm

2,200 kg

Dimensions:

Permissible area load:

4,500 x 2,400 x 2,800 mm

max. 3,000 kg

Dimensions:

Permissible point load:

4,500 x 2,400 x 2,800 mm

max. 1,000 kg

Dimensions:
4,500 x 2,400 x 2,800 mm

Construction space:
3,000 x 1,500 mm

Portal clearance:
approx. 560 mm

Weight:
max. 500 kg

Permissible area load:
max. 3,000 kg

Permissible point load:
max. 1,000 kg

Would you like to learn more?

Request the technical specifications through our data sheet!

Download brochure
Request data sheet

Test the XFLARE yourself!

Participate in an exclusive presentation where a qualified XFLARE technician demonstrates the comprehensive functionality of the machine. You have the opportunity to test the system live and see how it meets your requirements. You are welcome to provide your own drawings and materials for samples.

FAQs Plasma Cutting