Welding made easy!
6-axis automation from single pieces to large series –
with XFLARE, welding becomes child’s play.
Whether simple or complex components – the XFLARE can handle them all! The precise 6-axis welding robot revolutionizes your work: faster, more efficient, and error-free. It not only makes welding easier, but also more reliable.
XFLARE
Benefits in welding
Start immediately!
The XFLARE is immediately ready for operation via Plug & Play and enables a quick start into welding after a short learning phase.
Versatile & flexible
Versatile and applicable for various materials, workpiece sizes, and production requirements – thanks to first-class welding equipment.
Optimal accessibility
The 6-axis tool head reaches every point in any orientation – ideal for welding complex assemblies and innovative solutions.
High welding quality
Minimal spatter formation and reduced welding distortion ensure precise weld seams with minimal deformations and dimensional deviations.
Fast & efficient
Reduced rework
The optimal process control minimizes rework, thus saving time and costs.
Large assemblies
On the spacious support grate, assemblies up to 3 x 1.5 m and even longer beams can be easily processed.
Certifiable welds
Perfect tuning
Thanks to the integrated process connection, you can adjust your process in real-time and specifically optimize problem areas using recorded data.
Fewer errors
Through automation, welding can be done quickly and with minimal human intervention.
100% reproducible
Pre-selectable welding parameters guarantee constant quality and reproducibility of weld seams, regardless of quantity and time of day.
Industry 4.0
The integrated real-time process control and monitoring enable seamless connection to Industry 4.0.
MIG/MAG welding
Thanks to its high flexibility, XFLARE makes it possible to complete any welding job effortlessly and in the shortest possible time. This ensures consistently clean, aesthetically pleasing, and certified welds.
PARTICULARLY SUITABLE
… for simple to complex components with various seam geometries and welding positions, such as circular seams, vertical-down seams, vertical-up seams, or staggered seams. The XFLARE ensures consistent quality for all standard applications and base materials, relieving skilled workers of tedious routine tasks. Thanks to the precise control of welding parameters, perfect welds become the norm for you.
COMPARISON
… compared to manual welding, automated welding on the XFLARE offers a significantly higher welding speed and, as a result, produces less distortion with lower heat input. It also reduces reliance on skilled personnel and minimizes fluctuations in work quality.
[mm]
Installation space width: max.
(XFLARE S-1: max. 1,000 m)
[mm]
Maximum installation length
s (XFLARE S-1: max. 2,000 m)
[mm]
Portal clearance max.
XFLARE applications
At a glance:
- MSG Welding and MIG Brazing
- 6-axis robot, full access to the component
- Fronius TPSi Series
- From individual welds to complex assemblies
- From prototypes to series production
- All common material combinations
Technology & Equipment
XFLARE stands for modern, automated welding with consistent seam quality. Programming the welding parameters using intuitive teach aids is quick and easy, while the integrated welding fume extraction system ensures a safe working environment. In addition, XFLARE significantly reduces operating costs through increased efficiency, space savings, and reduced staffing requirements.
Real-Time Process Control
With integrated real-time monitoring and documentation of welding parameters, you can achieve the highest precision and consistency in welds and detect potential defects early on.
Preselectable cutting parameters
Adjustable parameters for various materials and sheet thicknesses enable efficient, high-quality machining right from the start.
Pre-calibrated Tools (TCP)
The tools have already been measured and calibrated, so they are ready for immediate use.
Highly Dynamic Arc Stability
Thanks to highly dynamic arc stability, we offer maximum precision for reliable welding operations.
Integrated Pendulum Function
Thanks to the integrated pendulum function, larger A-dimensions can be welded and various weld patterns can be created. The intelligent path control allows the pendulum function to be activated easily at any time.
Minimal Teaching Effort
With semi-autonomous teach mode and intelligent software, programming is a breeze and can be done in no time.
Intelligent Teach Mode
The teach mode on the Fronius power source prevents the wire end from bending during the teach process by automatically retracting it. It also allows for quick detection of components and edges.
Sectional Exhaust System
The sectional extraction system automatically adjusts the airflow to the position of the welding torch, thereby extracting a large portion of the welding fumes downward.
Technische Daten
XFLARE S-1
Dimensions:
3,500 x 2,000 x 2,800 mm
Construction space:
2,000 x 1,000 mm
Portal clearance:
approx. 560 mm
Weight:
1,600 kg
Permissible area load:
max. 2,000 kg
Permissible point load:
max. 500 kg
XFLARE L-1
Dimensions:
4,500 x 2,400 x 2,800 mm
Construction space:
3,000 x 1,500 mm
Portal clearance:
approx. 560 mm
Weight:
max. 500 kg
Permissible area load:
max. 3,000 kg
Permissible point load:
max. 1,000 kg
If you would like to learn more, request our data sheet or conveniently download our brochure.
Experience the XFLARE live!
We invite you to attend an exclusive presentation. Experience the full functionality of the XFLARE machine in a live demonstration and try out the system for yourself. Feel free to bring your own drawings and materials for samples. If you’re interested or have any questions, please contact us using the contact form.
