2-in-1: Welding & cutting system
With the world-first XFLARE, you can weld
and cut on a single system!
From small batch sizes to mass production
Imagine if your metalworking business could operate flexibly and efficiently despite limited space, a shortage of skilled workers, and varying production volumes . With XFLARE, that’s possible. Our solution adapts to your needs and maximizes your capacity.
All-in-One
Perform all welding and cutting tasks on a single platform.
Intuitive operation
Achieve perfect results every time with the highest welding and cutting quality.
High flexibility
Respond flexibly to every challenge and save costs at the same time.
Greater independence
Work more efficiently and independently of skilled workers and sheet metal suppliers.
Take a closer look at the process features
The XFLARE CNC welding and cutting system combines all core manufacturing processes in a single machine. It offers maximum flexibility for a wide range of requirements—with minimal rework and no loss of quality. Thanks to the innovative tool-changing system, you can switch between processes in less than 10 seconds. Automatic process detection ensures seamless operation, allowing you to focus on what matters most.
6-Axis Welding Robot
Experience state-of-the-art process equipment and exceptional flexibility. With the 6-axis tool head, you can reach any angle on the workpiece.
Tool Change
The innovative tool-changing system allows for quick and easy switching between welding, plasma cutting, and oxy-fuel cutting. The magnetic holder secures the tool firmly and reliably.
Process Head
The innovative tool-changing system enables quick and easy switching between welding, plasma cutting, and oxy-fuel cutting. The magnetic holder secures the tool firmly and reliably.
Process Recognition
The system detects the tool being used and adapts the user interface to the corresponding process. The operator is presented with preselectable parameters, which shortens changeover times and makes operational processes more efficient.
LED Ring
The tool head is equipped with an integrated LED ring that ensures optimal illumination of the component during teaching—even in poorly lit environments.
Distance Sensor
The integrated laser distance sensor allows components to be measured and detected. This minimizes errors and improves both accuracy and product quality.
Collision Box
The magnetic collision box serves as a protective device to prevent potential damage to the equipment during operation.
Large Build Volume – Endless Possibilities
The XFLARE opens up a world of possibilities. Machine everything in a single machine—from small sheet metal parts to complex assemblies. Available in two sizes, the XFLARE delivers maximum efficiency with minimal space requirements. Thanks to its tall gantry, even large components can be machined with ease.
XFLARE S-1
Dimensions:
3,500 x 2,000 x 2,800 mm
Construction space:
2,000 x 1,000 mm
Portal clearance:
approx. 560 mm
Weight:
1,600 kg
Permissible area load:
max. 2,000 kg
Permissible point load:
max. 500 kg
XFLARE L-1
Dimensions:
4,500 x 2,400 x 2,800 mm
Construction space:
3,000 x 1,500 mm
Portal clearance:
approx. 560 mm
Weight:
max. 500 kg
Permissible area load:
max. 3,000 kg
Permissible point load:
max. 1,000 kg
If you would like to learn more, request our data sheet or conveniently download our brochure.
Top-Notch Flexibility!
XFLARE combines flexibility and durability in a single welding and cutting system. High-quality components and intelligent features ensure maximum uptime and safety. Developed by our experts, XFLARE helps you achieve effortless and sustainable top quality.
Control panel
27" display – 350° swivel
Conveyor rollers
Height adjustable
Handwheel
With magnetic mount
Drawers
Efficient material removal
Accessory compartment
Storage of equipment
Control cabinet
Integrated into the system
Energy chain
All cables neatly stowed away
Tooldock
For 2 tools simultaneously
XFLARE Portal
Display of operating states
Tool head
6-axis machining
Extraction
Is switched on sectionally
Compact Design
The compact and robust design, with its rounded edges, is easily accessible from all sides. The system integrates seamlessly into a wide variety of production environments and is ready for immediate use thanks to its plug-and-play capability.
XFLARE Portal
With its high Z-axis and large opening, the XFLARE portal offers an ideal build volume for large welded assemblies or beams. At the same time, it’s a real eye-catcher for your manufacturing facility: The LED arc intelligently displays the machine’s current operating status.
Tool Dock
The integrated tool dock keeps unused process heads safely stored and easily accessible at any time when needed. This allows them to be changed in seconds with minimal effort.
Control Panel
The fully equipped workstation with a Windows PC enables automated CNC process control. The modern, swiveling control panel ensures ergonomic operation and optimal access to all control functions.
Handwheel
Our CNC handwheel is available for teach mode. It allows for easy and convenient operation of all control functions, such as setting the zero point and positioning the axes.
Exhaust System
Sectional exhaust systems specifically capture harmful emissions at the source and effectively protect employees.
Accessory Compartment
An additional accessory compartment provides space for equipment as well as spare and wear parts. This ensures that important items are always quickly within reach during the work process.
Material Handling
The table features an open design that allows for easy loading with a crane. Waste material can be efficiently disposed of via integrated, pull-out drawers. And if a good piece does happen to fall through the grate, you’ll appreciate our drawers.
Extensions for the XFLARE
XFLARE can be expanded with various system options!
In steps to your XFLARE!
Free Consultation
Would you like to see the XFLARE in action and experience its benefits firsthand? Book a demonstration now and get some advice.
Custom Quote
Did you like what you saw? We’d be happy to provide you with a personalized quote right away.
Fast Delivery
Thanks to our fast production and consistently available inventory, you’ll receive your XFLARE within 4 weeks.
Easy Installation
The compact system is delivered as a single unit and can be set up in minutes using Plug Play.
Quick Commissioning
Its simple operation enables quick startup and minimal downtime.
Easy to use
Minimal training required
Simple program creation
Welding and cutting are a breeze with XFLARE. The software is intuitive to use and requires no programming knowledge. Smart features enable quick solutions and minimize training requirements.
A rotatable control panel provides a complete overview, while readily accessible parameters and tools reduce downtime. With the powerful Windows PC and the semi-automatic teach mode, you can create welding programs quickly and easily. Plain-language error messages and a centralized database ensure a smooth workflow.
Complete Workstation
XFLARE features a fully integrated workstation: a 27-inch display, a 3D mouse, a keyboard, and two USB ports. Drawings can be imported or created directly on the Windows PC.
Rotatable Control Panel
The control panel, which can be swiveled 350°, offers maximum flexibility and allows the operator to maintain a full overview at all times—both during offline programming and during teaching.
Intuitive Operation
No programming or in-depth process knowledge is required—thanks to the intuitive user interface, operators can be trained in just a few hours!
Intelligent Control
For welding and cutting operations, the intelligent software provides the necessary process settings at the moment of operation and minimizes manual intervention.
Pre-calibrated Tools
All tools are fully calibrated and set to the correct parameters. This ensures consistent accuracy in the processes, minimizes sources of error, and increases productivity.
Real-Time Process Control
Real-time process control and monitoring enable seamless integration into production. Process data is exchanged and centrally provided via a shared database. Error messages are displayed via a graphical user interface.
On-the-Fly Changeover
The software provides a seamless transition between offline programming and a semi-autonomous teach environment using a handwheel and a rotatable control panel.
Simple Teach Mode
In semi-autonomous teach mode, the operator receives optimal support, which significantly simplifies program creation. Teaching with XFLARE is fast and incredibly easy, especially compared to the often complex operation of robotic cells.
With XFLARE, your manufacturing processes run like clockwork — efficiently and consistently. Automated processes and the revolutionary operating concept guarantee consistent performance and 100% repeatable results.
- Component Recognition: Automatic and Precise
- Validatable Processes: Consistent Results
- High-clearance gantry: For large components
- Efficient material handling: Conveyor rollers and drawer system
Service Directly from the Manufacturer
From design to installation, we offer a comprehensive, one-stop service. The software, developed entirely in-house, is continuously tested and refined to further maximize machine uptime and efficiency and ensure smooth operation. We also offer customized training and maintenance services.
Replacement Wear
Easily accessible lubrication points and easily replaceable wear parts simplify maintenance.
Maintenance
To ensure smooth operation, we’re happy to handle regular maintenance. Just send us a request.
Training
In a one-on-one training session, you’ll learn how to use the machine effectively. Interested in training?
You walk into your workshop and get started right away — thanks to plug play, the XFLARE is ready to go in seconds. Simply connect the power, compressed air, and the appropriate gases, and you’re ready to go. A brief introduction is all it takes to operate it safely. Its robust design and low-maintenance components guarantee a long, reliable service life.
- Plug Play: Ready to use in no time
- Easy to Use: No Programming Required
- Robust construction: Durable and reliable
- Low-maintenance: Minimal downtime
Experience the XFLARE live!
We invite you to attend an exclusive presentation. Experience the full functionality of the XFLARE machine in a live demonstration and try out the system for yourself. Feel free to bring your own drawings and materials for samples. If you’re interested or have any questions, please contact us using the contact form.
