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Welding with XFLARE

Automation on 6 axes from small to large series

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Welding made easy

With XFLARE, you experience precision, flexibility, and efficiency all in one. With the welding robot, you work faster while simultaneously reducing errors. XFLARE is perfectly suited for metal fabricators in the field of special constructions and is optimally tailored to their requirements.

High
welding speed

Large
working area

Optimal
accessibility

Consistent
quality

XFLARE

Advantages in welding

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Start immediately!

The XFLARE is immediately ready for operation via Plug & Play and enables a quick start into welding after a short learning phase.

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Versatile & flexible

Versatile and applicable for various materials, workpiece sizes, and production requirements – thanks to first-class welding equipment.

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Optimal accessibility

The 6-axis tool head reaches every point in any orientation – ideal for welding complex assemblies and innovative solutions.

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High welding quality

Minimal spatter formation and reduced welding distortion ensure precise weld seams with minimal deformations and dimensional deviations.

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Fast & efficient

The high welding speed through dynamic arc control ensures an accelerated production process and increases efficiency.
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Reduced rework

The optimal process control minimizes rework, thus saving time and costs.

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Large assemblies

On the spacious support grate, assemblies up to 3 x 1.5 m and even longer beams can be easily processed.

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Certifiable welds

Our experts are also available for special requirements, such as parameter finding for qualifications and procedure tests.
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Perfect tuning

Thanks to the integrated process connection, you can adjust your process in real-time and specifically optimize problem areas using recorded data.

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Fewer errors

Through automation, welding can be done quickly and with minimal human intervention.

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100% reproducible

Pre-selectable welding parameters guarantee constant quality and reproducibility of weld seams, regardless of quantity and time of day.

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Industry 4.0

The integrated real-time process control and monitoring enable seamless connection to Industry 4.0.

MIG/MAG welding

Thanks to its high flexibility, all welding jobs can be easily realized with XFLARE in the shortest possible time. Clean, aesthetically pleasing, and certified seams are always guaranteed.

 

PARTICULARLY SUITABLE

… for simple to complex components with various seam geometries and welding positions such as circumferential welds, vertical down welds, vertical up welds, or staggered welds. The XFLARE ensures consistent quality for all common tasks and base materials, relieving skilled workers from tiring routine tasks. Thanks to precise control of welding parameters, perfect seams become your standard.

 

IN COMPARISON

… to manual welding, automated welding on the XFLARE offers a significantly higher welding speed and is therefore also less prone to distortion with low heat input. Additionally, the dependence on skilled personnel and fluctuating work quality is reduced.

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[mm]

Maximum construction width
(XFLARE S-1: max. 1,000 m)

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[mm]

Maximum construction length
(XFLARE S-1: max. 2,000 m)

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[mm]

Maximum portal clearance

XFLARE applications

At a glance:

  • GMAW welding and MIG brazing
  • 6-axis robot, full accessibility to the component
  • Fronius TPSi series
  • From individual welds to complex assemblies
  • From prototypes to series production
  • All common material combinations

Technology & equipment

XFLARE stands for modern, automated welding with consistent seam quality. Programming welding parameters with intuitive teach-in aids is quick and easy, while the integrated welding fume extraction ensures a safe working environment. Moreover, XFLARE significantly reduces operating costs through increased efficiency, space savings, and reduced personnel requirements.

Technical data

XFLARE S-1

Dimensions:

3,500 x 2,000 x 2,800 mm

Dimensions:

Construction space:

3,500 x 2,000 x 2,800 mm

2,000 x 1,000 mm

Dimensions:

Portal clearance:

3,500 x 2,000 x 2,800 mm

approx. 560 mm

Dimensions:

Weight:

3,500 x 2,000 x 2,800 mm

1,600 kg

Dimensions:

Permissible area load:

3,500 x 2,000 x 2,800 mm

max. 2,000 kg

Dimensions:

Permissible point load:

3,500 x 2,000 x 2,800 mm

max. 500 kg

Dimensions:
3,500 x 2,000 x 2,800 mm

Construction space:
2,000 x 1,000 mm

Portal clearance:
approx. 560 mm

Weight:
1,600 kg

Permissible area load:
max. 2,000 kg

Permissible point load:
max. 500 kg

XFLARE L-1

Dimensions:

4,500 x 2,400 x 2,800 mm

Dimensions:

Construction space:

4,500 x 2,400 x 2,800 mm

3,000 x 1,500 mm

Dimensions:

Portal clearance:

4,500 x 2,400 x 2,800 mm

approx. 560 mm

Dimensions:

Weight:

4,500 x 2,400 x 2,800 mm

2,200 kg

Dimensions:

Permissible area load:

4,500 x 2,400 x 2,800 mm

max. 3,000 kg

Dimensions:

Permissible point load:

4,500 x 2,400 x 2,800 mm

max. 1,000 kg

Dimensions:
4,500 x 2,400 x 2,800 mm

Construction space:
3,000 x 1,500 mm

Portal clearance:
approx. 560 mm

Weight:
max. 500 kg

Permissible area load:
max. 3,000 kg

Permissible point load:
max. 1,000 kg

Would you like to learn more?

Request the technical specifications through our data sheet!

Download brochure
Request data sheet

Test the XFLARE yourself!

Participate in an exclusive presentation where a qualified XFLARE technician demonstrates the comprehensive functionality of the machine. You have the opportunity to test the system live and see how it meets your requirements. You are welcome to provide your own drawings and materials for samples.

FAQs Welding