Oxy-fuel cutting with XFLARE
Efficient cutting for plates from 20 mm
Oxy-fuel cutting
Experience oxy-fuel cutting at the highest level with XFLARE: Thanks to automatic gas regulation and parameterization, you effortlessly achieve outstanding cutting results – even with thick plates. The low cutting costs per meter ensure maximum return on investment. The compact torch with integrated ignition offers maximum flexibility and is ideal for bevel cutting or beam processing.
Automatic
gas management
Integrated ignition &
flashback detection
Cutting with all
commongases
Slag detection &
height control
XFLARE
Benefits of oxy-fuel cutting
All-in-1
The oxy-fuel cutting system comes preconfigured with an oxy-fuel torch, internal ignition, capacitive distance control, and automatic gas control unit.
Quick start system
The XFLARE is ready for operation immediately via Plug & Play: simply connect oxygen and fuel gas and start after a short learning phase.
Plates from 20 mm
Particularly cost-efficient when processing thicker materials from 20 mm.
Fast process change
Accelerated workflow through quick setup time of under 10 seconds and automatic process detection.
Automatic gas control
High cutting quality through automatic regulation of gas pressures. Preconfigured tables facilitate the selection of optimal process parameters – for safe and efficient operation.
Probing & finding
With the integrated sensors, any components on the table can be easily located.
Bevel cutting
Components can be precisely beveled using the 6-axis head.
ISO quality
Precise cuts with minimal post-processing and long service life – all torches and nozzles comply with ISO 5172.
Fast & efficient
High-performance nozzles and rapid cutting oxygen curtain nozzles increase cutting speed and improve performance.
Unmanned production
The integrated sensors, process monitoring, and control enable largely autonomous operation, saving personnel costs and relieving your employees.
Intuitive operation
The user-friendly software requires only minimal process knowledge and allows for easy program creation.
High reproducibility
Precise cuts, minimal tolerances, and straight edges ensure consistently high quality.
Oxy-fuel cutting with XFLARE
In oxy-fuel cutting, a flame of oxygen and fuel gas is used to cut metals through oxidation. This process enables cost-effective cutting of thick plate thicknesses. Thanks to automatic gas pressure regulation, the pressure is kept constant and controlled within optimal parameters to ensure the highest cutting quality.
1. Ignition & preheating
The flame is automatically ignited in the torch by the integrated ignition system. Initially, local preheating of the workpiece to ignition temperature takes place.
2. Cutting process
The oxygen jet oxidizes the material, thus creating the actual cutting effect. The process is exothermic, meaning heat is generated, and the process remains active as long as the process gases flow.
3. Control & guidance
The XFLARE moves the torch at optimal feed rate along the workpiece contour. Simultaneously, the process parameters and distance are regulated to achieve the best cutting results.
[mm]
Construction width max.
(XFLARE S-1: max. 1,000 m)
[mm]
Construction length max.
(XFLARE S-1: max. 2,000 m)
[mm]
Portal clearance max.
[mm]
Component thickness max.
(>60mm load capacity, see attachment)
XFLARE applications
At a glance:
- 6-axis robot for bevel cutting
- Type: FIT+ three Analog
- Fuel gases propane (alt. acetylene) & oxygen
- Straight cuts on steel plates up to 80 mm
(observe maximum loading capacity)
Technology & equipment
Automated oxy-fuel cutting with XFLARE optimizes the cutting process through precise control of flame and gas supply. It ensures consistently high cut quality, especially for thick materials. Automation minimizes operator errors, increases efficiency, and reduces processing times, leading to overall higher productivity.
Technical data
XFLARE S-1
Dimensions:
3,500 x 2,000 x 2,800 mm
Construction space:
2,000 x 1,000 mm
Portal clearance:
approx. 560 mm
Weight:
1,600 kg
Permissible area load:
max. 2,000 kg
Permissible point load:
max. 500 kg
XFLARE L-1
Dimensions:
4,500 x 2,400 x 2,800 mm
Construction space:
3,000 x 1,500 mm
Portal clearance:
approx. 560 mm
Weight:
max. 500 kg
Permissible area load:
max. 3,000 kg
Permissible point load:
max. 1,000 kg
Would you like to learn more?
Request the technical specifications through our data sheet!
Test the XFLARE yourself!
Participate in an exclusive presentation where a qualified XFLARE technician demonstrates the comprehensive functionality of the machine. You have the opportunity to test the system live and see how it meets your requirements. You are welcome to provide your own drawings and materials for samples.